In the quickly expanding industry of electric vehicles, one of the biggest challenges is keeping lithium-ion batteries at the RIGHT temperature. Whether it’s freezing winters or scorching summers, battery performance and lifespan depend heavily on precise thermal management. That’s where our Epoxy Resin (FR4) Heaters come in—a reliable, efficient solution designed to keep EV batteries running at their best.
1. Advanced Materials: Made with etched conductor of high-quality nickel-chromium or iron-chromium alloy, embedded in durable epoxy resin (FR4) for strength and reliability.
2. Customizable Design: Tailored to fit specific voltage, wattage, or shape requirements.
3. Exceptional Durability: Tested at 1500V/1min 5mA, ensuring performance in harsh environments.
Let’s take a real-life example. One of our clients, a leading EV manufacturer, was struggling with battery performance in cold climates. During winter, their vehicles had shorter driving ranges and slower charging times because the batteries were too cold. They needed a solution that could quickly and efficiently warm the batteries without adding bulk or complexity to their design.
We designed a custom FR4 heater that fit perfectly into their battery thermal management system. The heater’s fast response time allowed it to quickly warm the batteries to their ideal operating range (20-30°C), even in freezing conditions. This not only improved charging efficiency but also prevented battery capacity loss, ensuring consistent performance over time.
But that’s not all. In hotter climates, the same heaters worked with the cooling system to remove excess heat, keeping the batteries within a safe temperature range. This dual functionality helped the manufacturer extend the driving range of their vehicles, reduce the risk of overheating, and ultimately deliver a better experience to their customers.
1. Cold Weather Performance: Quickly warms batteries to their expected operating temperature, improving efficiency in freezing conditions.
2. Hot Weather Safety: Works with cooling systems to prevent overheating and thermal runaway.
3. Longer Battery Life: Maintains stable temperatures, extending battery lifespan and reducing costs.
En la industria de los vehículos eléctricos, cada detalle importa. Una pequeña mejora en el rendimiento de la batería puede conducir A grandes ganancias en el rango de conducción, la satisfacción del cliente y la reputación de la marca. conCalentadores de resina epoxi (FR4)No sólo está comprando una solución de calefacción, sino que está invirtiendo en un futuro más inteligente y eficiente para los vehículos eléctricos.
Si usted está diseñando la próxima generación de EVs o mejorando un modelo existente, nuestro equipo está aquí para ayudarle. Trabajaremos con usted para crear una solución de calefacción personalizada que satisfsus necesidades exactas, tal como lo hicimos con nuestro cliente. Juntos, vamos a empujar los límites de lo que es posible y construir un futuro donde los vehículos eléctricos son más fiables, eficientes y sostenibles.
Ofrecemos una amplia variedad de calentadores de alta eficiencia y elementos calefactores. Tales como calentadores de poliimida /kapton, calentadores de goma de sili, calentadores transparentes de PET, calentadores de película gruesa, calentptc, calentde mica, calentcalentde resina epoxy y película de calentamiento de grafeno.
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